Question 1

What processes does the LiquiPAX liquid packaging line cover end-to-end?

Accepted Answer

LiquiPAX can include any or all of the following depending on customer requirement:
Unscrambling → Rinsing → Filling → Capping → Labelling → Cartoning/Case Packing
This integrated line reduces manual handling errors and maintains product flow continuity.

Question 2

What bottle/container types can the line handle?

Accepted Answer

The system can be configured for HDPE, PET, PP, Glass & custom moulded bottles.
Round, square, flat-panel, or irregular profiles can be adapted through format parts and changeover settings.

Question 3

What type of filling technologies are supported?

Accepted Answer

Based on product viscosity & foam characteristics:
 • Gravity Filling – water-like & thin liquids
 • Volumetric Filling – edible oil, personal care, pharma etc.
 • Piston/Servo Filling – thick, semi-viscous, creams
 • Foam-sensitive nozzles for detergents, shampoo, sanitizer
Accuracy can be optimised by product-specific nozzle design + synchronized pump control.

Question 4

What factors influence filling accuracy?

Accepted Answer

• Product temperature & viscosity
 • Nozzle-to-bottle alignment and dive timing
 • Flow control stability via servo/PLC
 • Bottle neck variation across batches
 • Air pressure fluctuations in pneumatic systems
With correct configuration, modern filling systems can maintain precise repeat volume output across long shifts.

Question 5

How fast can the LiquiPAX line run?

Accepted Answer

Speed depends on container size, viscosity, filling technology and cap format.
Instead of quoting generic BPM, the recommended approach is:
Output is configured per product. Trials are conducted to determine optimum BPM without compromising fill accuracy or cap sealing integrity.

Question 6

What are the most common causes of rejection on liquid lines?

Accepted Answer

• Under/over-fill due to flow instability
 • Loose/tilted caps from torque mismatch
 • Dripping or stringing with high-viscosity products
 • Bottles falling due to unstable conveyor guide width
 • Label misalignment if moisture remains after rinse
Rejection is minimized when rinser-filler-capper-labeller synchronization is balanced.

Question 7

Can the liquid line sync with upstream/downstream automation?

Accepted Answer

Yes. A LiquiPAX installation can be integrated with:
 • De-palletizers, conveyors, accumulation tables
 • Inkjet/Laser coders & labellers
 • Shrink wrap / Case Packer / Palletizer
Closed-loop automation increases throughput and reduces manpower dependency.

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